Client
Start Date
September 2019
Completion Date
Ongoing
Scope
Design & commission 1600km of line, and 22 substations ranging from 240kV to 25kV to provide grid connection to 17 remote First Nations Communities.
Highlights
- Largest EPC transmission project in Canadian history, connecting remote communities in Ontario.
- 22 x MV and HV substations (21 greenfield, 1 brownfield)
- Completed commissioning of 12 greenfield stations, and 1 brownfield station and energized 6 stations in 1 year.
- Integrated and fully tested an in-house designed auto-restoration scheme capable of re-energizing feeder load for a single transformer outage.
- 9 new lattice tower types, 12 foundation types and 6 anchor types designed and tested.
- Efficient delivery (tight schedule) of designs for 21 greenfield stations and modifications to one brownfield station covering voltage levels of 230, 115, 44 & 25kV
- Control building design considered the logistics of delivering to the remote station locations to ensure trucking went smoothly
- New standard protective relay module designs were created without any existing client standards or templates – increased efficiency of design & panel shop production
- Custom automation schemes:
- A novel voltage control algorithm was created for variable shunt reactors to automatically adapt to changes in system strengths.
- A complex station restoration scheme was created at client request to automatically restore feeder loads following a transformer or breaker failure
Challenges
- Due to northern climates with limited access or winter-only access, a robust geotechnical / probing program and foundation selection program was implemented immediately before foundation construction to minimize turnaround times.
- Rugged terrains across the Canadian Shield.
- Work was all performed in very remote locations which required advanced and detailed project and logistics planning in order to be successful.
- Tight schedule.
- Transmission line design, material type testing, inspection, and testing completed during the COVID pandemic requiring innovative QA/QC techniques and logistics planning.
- Poor soil conditions for grounding made cost effective design challenging.
- Volatile costs (pandemic induced supply chain issues).
- Variable & sometimes very weak system source strength presented a wide range of system conditions which needed to be considered in developing voltage control strategies, protective relaying design & settings.
Services Utilized
- Engineering and Design
- Automation & SCADA
- P&C
- Telecom Network
- Transmission Lines
- Foundations
- Panel Fabrication
- Control Building Supply/Install
- System Studies
- Testing & Commissioning
- Control Building FAT Testing
- Full Acceptance Testing
- Primary and Secondary Phasing Checks
- IR Camera Readings
- Soil and Ground Resistivity Testing
- FEED Engineering
- Electrical Studies
- Structure Design & Full-scale testing of lattice towers
- Design & Testing of Hardware and Materials
- Geotechnical Investigations
- Foundation Design
- Field Engineering
- 61850 Communication Configuration and Testing
Location
Northern Ontario